Pipe Mills Is Essential to a Variety of Different Industries
Pipe Mills is a critical component of the material handling process that fabricates pipes, sleeves, couplings, gaskets, lumbers and many other types of flexible piping systems. These products are manufactured in large pipe and tube mills through seamless or welded technology, according to the specific operational needs. The first ways to manufacture tubing and pipe were developed over hundreds of years ago, but most modern mills take advantage of state-of-the-art machinery and technologies. A manufacturing plant that specializes in pipe manufacturing can be a critical part of meeting the manufacturing needs of a variety of industries.
Pipe manufacturing requires both skilled labor and advanced machinery to fabricate products in large volume. To build a mill, there is an initial investment of a locomotive and warehouse space for the manufacturing operation, as well as machineries that are designed to handle the various steps necessary to fabricate pipe and tubing. The type of mill chosen will depend on the processing plants of the company or if it is a tie-in entity with other companies. Many pipe manufacturing plants are located near where raw materials are processed. The proximity helps to keep costs down because the overhead is minimized when processing is taking place in a single location.
Pipe fabricators usually start by making tubes in a spinning frame called a rolled rim, then joining these tubes together either by soldering or melting them. From here they will take the tubes to a tare mill where they are drawn, rolled and shaped into the pipe designs that are used in manufacturing processes. Many pipe mills are powered by water or oil to help expedite the manufacturing process. Oil or water powered tubes are more cost effective than electricity, which can be a limiting factor in some applications.
Pipe fabricators also use kilns to heat the raw material so that it melts at the correct temperature to form the piping or tubing. After this is done, it is passed through rollers where the design is drawn for cutting into the desired shapes. The tubes are fed into benders and these bend the pipes so that they can be joined together. When the tubes are completed their interior is left blank so that it can be painted, polished or coated in any variety of finishes. Some tube mills have a finishing facility so that customers can request custom colors or anodized finishes.
Pipe fabricators work with both hot and cold rolled steel tubing. Some tube mills will use cold rolled tubing so that the pipes can be produced on a larger scale and in greater quantities. This allows the fabricator to offer a wider range of products and at a lower per item cost. Some pipe mills will only work with cold rolled tubing due to the high costs involved. In most cases, it is more affordable to buy tubing in bulk at the beginning of the manufacturing process and make it available as needed to meet customer orders.
Pipe fabricators are an integral part of the construction process for a variety of different businesses. Some construct buildings such as apartment complexes. Others construct pipes for cities or towns. Pipe Mills can also be used to fabricate pipes for businesses that require them specifically for one product. Whichever type of business you work with, there is likely a pipe mill that can be hired to meet your production needs.